Hot Tub Cover CUSTOM Any Size up to 102 Inches

Order any replacement hot tub cover for your spa - most makes and models. 

All covers are already built with upgraded features that others charge extra for.  We recommend choosing the 1.5lb foam density as this is what most spa manufacturers choose.  If you live in a northern climate, then 2" foam cores are recommended.   All covers include thicker vapor barriers.

Free Shipping* to most areas in the contiguous USA (the Lower 48!) - in the case there is a shipping surcharge for your area, you will be notified prior to beginning production.

LIMITED TIME SPECIAL: Upgrade to 5 inch thick cover for $95 instead of $175.  Just select 5 inch cover in the order menu above (ideal for Northern Climates)

How to Order a Spa Cover for any Make/Model Spa: Easy as 1-2-3-4
Color - Dimensions - Corner Radius - Skirt Length

1.  Select Color

Select from the select color swatches.  There is no extra charge for any of our cover colors. Most popular colors are brown and gray.

2.  Add Measurements  - Enter your spa cover Dimensions in the Cover Dimensions box above. Include the total length and width (in inches) for square/rectangular covers.

First dimension provided is the A measurement and is usually the longer one for rectangular covers.  If cover is square, then A and B are the same.  The fold of the cover bisects the first dimension A.

Covers over 96" are oversized (addl. charge).  Maximum dimension is 102".  Anything larger will need to be at least a TRIFOLD COVER.
Maximum Size for a bifold cover is 102 x 102 " or 102 on any dimension.

Also include your spa manufacturer/model name/model year if known in the Dimensions text box in case manufacturer may have a template on file.

You can always send a picture/drawing to info@hottuboutpost.com for odd-shaped covers, cut corners,  or those with raised speaker or other unique cover features.  Most covers are either square or round with or without rounded corners.
(don't worry, if we are missing any information about the measurements (ie measurements to be provided including length, width, skirt length or corner radius) we will contact you by email for clarification before making your cover)

3. Corner Radius if Rounded Corners - If your cover has rounded corners instead of squared off corners, provide the corner radius measurement. 
Provide the corner radius measurement  in inches in the Cover Dimensions box above. . See below if you need additional tips measuring the rounded corner radius. You only need to measure one corner.

C measurement is the corner radius for Rounded Corners.  Write In Radius: x inches in the dimensions box above along with the total length and width and we will round off the four corners with the desired radius.

(If you include the Spa Manufacturer and Model/Type we can double check your measurement with our database and will contact you to clarify if needed)

4. - Skirt Length - Provide skirt length in inches = length of flap that hangs down around the side of the cover - (usually around 3-4 inches long)  Select desired cover skirt length from the dropdown box above under Skirt Length (ranges from 2 inches to 7 1/2 inches). For other values, enter it into the Cover Dimensions text box instead (ie. no skirt or 9 inch skirt..)

Bonus: Enter Spa Manufacturer and Model if you know this information - we may also be able to double check your measurements if you add spa make and model with our huge cover database in case a model is on file with the cover manufacturer to assure a great fitting cover. 
Including this information may help uncover a discrepancy on a given spa model, but the cover will be produced to your provided length, width, corner radius and skirt length so measure carefully.

Hot Tub Cover Features:  These are Nice Covers!

Our custom made spa cover based on your own measurements is made of high quality vinyl materials.  We also offer oversized and free-form spa covers.

Premium marine-grade vinyl is treated with mildew and UV inhibitors for a high quality spa cover.

STANDARD SIZE 4"-2" Tapered Spa Cover  (maximum size 103" in any direction - oversized cover is over 96" in any dimension)

• 4" - 2.5" Tapered Foam Inserts
• Four Tie Down Straps with Child Proof Locks and Keys
• Reinforced Aluminum Channeling For Support (not the cheaper to make Galvanized channeling)
• Two Steam Stoppers to prevent heat escaping near hinge (add optional Full length Steam Stopper if needed)
• Double Top Stitched for Added Strength & Quality
• Two Handles (upgrade to Rubber Handles if desired - add optional additional pair of handles)
• Thicker Vapor Barrier- Upgraded thicker wrapped foam cores already included
• Foam Core Density 1# foam standard - upgrade to sturdier 1 1/2 lb. Foam Cores (recommended!)  or to the 2lb. Foam Core density for maximum rigidity.
• Available in Select Colors (select color in color selection menu above)
• Appx. R-Value: 18.4 for the 4"-2" tapered cover and 25 for the 5"-3" cover. (these values vary widely depending on how it is measured and are for relative reference only)
• Energy Efficient Polystyrene Inserts
• Heat Sealed Poly Vapor Moisture Barrier to prevent water-logging - upgraded vapor barrier included.
• Meets ASTM / UL safety standards.  ASTM F 1346-91.

Unlike cheap covers on the market, this cover also includes inhibitors in both the vinyl and thread to prevent premature aging of your spa cover. 

THICK 5"-3" Tapered Spa Cover

• 5" - 3" Tapered Foam Inserts for a thicker winter appropriate cover for Northern Climates
• Four Tie Down Straps with Child Proof Locks and Keys
• Reinforced Aluminum Channeling For Support
• Two Steam Stoppers to prevent heat escaping near hinge (add optional Full length Steam Stopper if needed)
• Reinforced Top Stitching with Nylon Webbing for Added Strength & Quality
• Two Handles (upgrade to Rubber Handles if desired - add optional additional pair of handles)
• Thicker Vapor Barrier- Upgraded thicker wrapped foam cores included
• Standard 1lb foam cores - Upgrade to 1 1/2 lb. Foam Core Inserts if desired
• Available in Select Colors (see colors below - select color in menu above)
• Appx. R-Value: 25 for the 5"-3" cover. (these values vary widely depending on how it is measured and are for relative reference only)
• Energy Efficient Polystyrene Inserts Included
• Heat Sealed Poly Vapor Moisture Barrier to prevent water-logging- upgraded vapor barrier included.

THICKEST 6"-4" Tapered Spa Cover

• 6" - 4" Tapered Foam Inserts
• Four Tie Downs with Child Proof Locks and Keys
• Reinforced Glued Aluminum Channeling For Support
• Long Steam Stopper
• Double Top Stitching for Added Strength & Quality
• 2 Handles
• Upgraded Permaliner Vapor Barrier
• Upgraded 2 lb. density Foam Core Inserts included
• Available in Select Colors (see colors below - select color in menu above)
• Approximate R-Value: 29 for the 6"-4" cover. (these values vary widely depending on how it is measured and are for relative reference only)
• Energy Efficient Polystyrene Inserts Included
• Heat Sealed Poly Vapor Moisture Barrier to prevent water-logging- upgraded vapor barrier included.

Spa Cover Color

Select your cover color from the color swatches above.

Want a different color from our expanded color selection below?  Email us at info@hottuboutpost.com for current custom color quote.

Note Light Brown now ships as Tan -

Tan replaces Light Brown

Available spa cover colors include:

• Brown - a medium brown color
• Tan - a lighter brown that replaces sand color
• Drk Brown - a dark brown color like walnut
• Wine - a bourbon to burgundy color
• Lt Gray - light gray
• Gray - a medium gray or coastal gray
• Black - solid black
• Charcoal -  dark gray - charcoal
• Green - hunter green
• Navy - dark blue/navy blue
• Blue -  light blue/sky blue

When you order a custom cover, we will be in touch with you by email to confirm your dimensions so we get the cover right and also assist you in case any additional measurements are needed.

Insert your cover's measurements above to get us started. We will contact you by email to confirm the dimensions and anything else we need prior to producing your cover to assure your satisfaction.

Measurements you will need depending on your style of cover will include length, width, corner radius if rounded corners, and skirt length (flap length around edge of cover). 
For round corners, we only need the diameter or radius of the cover along with skirt length measurements.  Measure carefully as each cover is made to your measurements.

You can also send us an email (support@hottuboutpost.com) or call us for assistance.

Shipping Time
Please allow appx. 3-5 weeks for spa cover production and about 3-6 days after completion for shipment. Each cover is handcrafted to your specifications and desired color.
We will confirm your order with you prior to production and also update you with tracking information when shipped.  Note delivery is curbside by common carrier.  Shipper will contact you directly to make local delivery arrangements.

Maximum Cover Size
Covers up to 96" in size are standard.  Covers up to 102 inches are oversized (addl. cost) .  Any oversized cover over 102 inches - contact us or see our Trifold cover if 3 panels are needed.

QCA Stock Covers
Need a QCA Spas cover  ?  See link for model name.
If you are ordering a cover for a QCA Spa, find your QCA Spas Cover by model name here.

Corner Radius
For Covers with Rounded Corners: How to measure the radius

Method # 1 for measuring corner radius of covers with rounded corners (if you have square corners you don't need this):

To determine the radius of your cover's corners, take a sheet of paper and trace around one of the curved corners of the cover. You will get a curved line similar to those shown at the left. Remove the paper and complete the circle. You can do this freehand. Then measure across the middle of the circle you drew, and divide by 2.

Method # 2 for determining radius:

The easier way to measure the corner radius is by placing a carpenter's square across a corner of the spa.  The distance (A) between the corner of the carpenter's square and the place where it touches the spa shell equals the radius of the curve (B).

Other Measurements to Add into the Dimensions Box above when ordering:

SKIRT LENGTH: 

This is the length of the flap that hangs down around all of the sides.  It is usually about 4-5 inches long, but we will make it to whatever length you prefer or length of your existing cover's skirt length.  Just add skirt length: x inches to the dimensions box above (under the color selector) when ordering.
There is also an option (checkbox) for split skirt on all 4 corners. This would create a split in the middle of al 4 corners but is not commonly used.

Cover Types - This is for your reference - we will contact you for any missing or needed information prior to producing your cover. 

COVER FOLD DIRECTION:

For rectangular covers, we will make the Fold bisect the longer side (cuts longer side in half). 
This is also the same way of saying that the fold goes across the shorter dimension unless you request differently.
Fold across the short side as pictured below is also called a hamburger fold while requesting the fold to go across the long side is referred to as a "reverse fold cover" or hot dog bun fold.)

Standard Fold cuts longer end A in half.
Standard Fold on Rectangular Covers has the hinge going across the shorter side.  (That means the long side is split in 2 when folded over). 
When specifying dimensions, the first side is the A side that will be cut in half - usually the longer side on a rectangular cover.

Popular Cover Types/Styles

We give you more control on ordering your cover - enter your desired dimensions and corner radius along with spa model information if available into the Cover Dimensions box above along with any other notes. We will contact you to confirm your order prior to beginning production.

Square or Rectangular Cover = L x W  (these are simple, just provide length and width) - if no corner radius is specified, we will build the cover with 90 degree corners and no rounding.

Square or Rectangular Cover with cut corners = L x W x Cut Corner Dimensions (we will send you a drawing to confirm measurement for cut corner spa covers) - there can be 1 cut corner, 2 cut corners, 4 cut corners or other configuration.

Square or Rectangular Covers with rounded corners = L x W x Radius Dimension (See below on how to measure radius - we will be in touch by email to confirm your corner radius measurement)

Round Cover (just need diameter)

Other custom cover types we ship:
Ellipse or taper = Must supply a template and/or specific make, year and model of spa 
True Octagon = L x W x Dimension of one side
Off-set Octagon = L x W x Dimension of each side (8 total) 
Six Sided = L x W x Dimension of each side (6 total)

Order any custom cover above - or send us an email at support@hottuboutpost.com with your spa model/cover details and preferred color.

If spa manufacturer/model/model year is known, add it into the details box along with the cover measurements so in the case a template is available for your model, we can compare database dimensions to the ones you provided with the order.
Custom covers are non-returnable/non-refundable as they are produced to your specifications and dimensions.

A=length
B=width
C= corner radius for covers with rounded corners

Straps and Handles

4 straps are included, 2 on each side of cover at the locations C (also called 2N2S strap location)  - any other strap location is custom and needs to be specified.

2 standard handles are included (at the 2  locations of A that are between the straps C) - upgrade to black rubber handles from standard handles available.

Optional upgraded Rubber Handles

There is also a feature called Gazebo Handles which is a pair of handles inside the fold/hinge. Most covers do not use this, but they are available if needed by selecting the Gazebo Handles box.

Allow appx. 3-5 weeks for cover production and about a week for shipping depending on your location. You will be contacted by shipper at the phone number you provide at checkout to arrange delivery.
*Free shipping extends to most locations in the continental USA.  In the case there is a remote area shipping charge, you will be notified prior to cover production in order to accept the cost or cancel the order.
Covers cannot ship to Alaska, Hawaii, Canada or Internationally.

Cover manufacturer has ASTMF/UL certification and is a respected member of the NSPI.

 Free shipping is offered to most destinations in the continental USA. In the case the delivery address is outside shipper's normal delivery area, you will be contacted prior to production.
Covers are not available for international shipment, nor to Canada, Alaska or Hawaii.